Reliable and efficient testing of electric motors with test benches from AUTFORCE
Electromobility is revolutionizing the way we get around. Electric motors are at the heart of this groundbreaking change.
The growing importance of electromobility requires not only high-performance electric motors, but also comprehensive testing to ensure the highest quality standards. Electric motors are crucial for the efficiency and reliability of electric vehicles. A thorough inspection not only ensures optimum engine performance, but also passenger safety and reduced downtime.
This test ensures that the insulation of the electric motor’s electrical components is intact. This ensures that no unwanted leakage currents occur. This helps to identify possible electrical malfunctions and safety risks.
Our test benches measure the resistance (4-wire technology) in the various phases of the motor to ensure that it corresponds to the specified values. Deviations could indicate problems with the windings or other electrical components.
This test ensures that the temperature sensors (NTC) in the electric motor function properly and transmit their data reliably. This is crucial to prevent the motor from overheating, which could affect the service life and efficiency of the motor.
The HV interlock test ensures that the electric motor reacts correctly to possible short circuits in the high-voltage. This is crucial to prevent accidents or damage to other systems.
The rotational direction detection ensures that the electric motor turns in the desired direction.
The resolver test checks the functionality of the resolver sensors that are used to determine the exact position of the motor and control it.
The back EMF test determines the electromotive force (EMF) generated in an electric motor when it is operating as a generator. This is important for evaluating the efficiency and performance of the motor.
The drag torque measurement records the torque required to overcome the internal resistive torques (friction coefficients of the bearings, inertia of the rotor) of the electric motor.
The insulation test checks the electrical isolation between various parts of the motor and the environment. This is crucial to avoid short circuits and safety risks.
This new product makes it possible to perform an insulation test on stators. For temperature conditioning, the stator is placed in an oil bath in which the temperature can be varied via automation.
The tester can set an effective current and the switching frequency (PWM) via parameterization and change the edge steepness du/dt | (PWM).
By checking the total current of the stator phases, the test run can be interrupted if the insulation is damaged and the stator can be inspected for insulation damage.
A key advantage of our solution is the early identification of defects. You can be sure that potential defects or quality deviations will be detected in the early stages. This not only enables an immediate response and correction, but also leads to considerable cost savings.
Our solution enables comprehensive process optimization. You have the opportunity to continuously improve the inspection process and make it more efficient. The intelligent linking of test results with other production data creates a comprehensive database. You can make well-founded decisions based not only on individual data, but rather on a holistic analysis.
Easily configurable test sequence
The test sequence can be adapted with our autfactory without any programming effort. The flexibility of our software allows you to customize the testing process without having to rely on complex programming skills. This results in a smooth and efficient process that is perfectly tailored to your needs.
Connection with other production data
Our autfactory makes it possible to link the test results directly with production parameters. This not only creates transparency, but also provides valuable insights into potential returns. By analyzing related production data, patterns can be identified, causes of errors determined and preventive measures taken. This intelligent linking of information helps to increase the overall efficiency of your production and minimize downtimes.
At AUTFORCE, we specialize in test systems & test bench software. Get in touch with us. Together we will find the best solution for your project!
Christian Holzhauer
E-mobility testing expert
+49 (160) 99 08 32 68
christian.holzhauer@autforce.com
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