Detection of melt defects in transparent plastic injection molded parts

Dark inclusions in plastic injection molded parts are a annoying, time-consuming and expensive problem. Also for this challenge we were able to find a reliable solution for defect sizes up to min. 0,1mm² develop.

8 exposures are taken per component. The cycle time is 25 seconds.

Test sequence:

  • The cobot inserts the component in a predefined position (holding nest) on a glass turntable in the CUBE and presses the start button.
  • After the lift door has been closed automatically, the DUT is rotated into the camera.
  • There are two camera systems for image capture.
  • 4 lateral image shots and one shot from above are taken (each with backlight).
  • Each image is checked for dark inclusions.
  • If there are no inclusions, the test status is OK, otherwise the status is NOK.
  • The result is transferred to the robot control. In addition, the result is signaled with green (OK) or red (NOK) light.

Do you also need an optical quality control solution?

At AUTFORCE, we specialize in testing systems & industrial software . Get in touch with us. Together we will find the best solution for your project!

Christian Hanbauer
Expert Test Systems
+43 (664) 88 71 02 50
[email protected]

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