Automated testing and sorting system for pouch valves

The project

We were able to implement a testing and sorting system for our customer in the medical technology sector. In this process, components are checked, classified and then sorted into separate storage containers.

In this system, pouch valves are checked for several criteria. Pouch valves are special valves that allow liquid to pass in one direction and ensure control of the liquid flow. At the same time, the backflow of liquid is prevented.

Keyfacts

  • Cycle time: 16 seconds
  • Number of classifications: currently 4, 6 possible
  • Loading: by means of trays
  • Calibration and MSA: automated using autfactory
  • Batch management: for more transparency and complete traceability
  • OEE: Determining the overall system effectiveness
Test system for the testing and classification of pouch valves

Loading

The components are placed in trays by the assembly personnel, after which the system is loaded with the prepared trays. The system has a capacity for up to 240 items, which are automatically removed from the trays and inspected.

Step 1

Step 2

Run-in process

A robot removes one valve at a time from the trays and places it in the corresponding station. In the first station, the components undergo a running-in process.

Leak test and pressure drop test

In the second station, a leak test and a pressure drop test are carried out using an ATEQ test device. The pressure drop test allows conclusions to be drawn about the correct production of the parts.

Step 3

Step 4

Measuring the actuating force

In the 3rd station, the actuation force is measured. The actuating force is the force that must be applied to switch between the different positions of the component. The valve can assume three different positions.

Classifying the components

Once the test procedures have been completed, the control system classifies each part. Based on this classification, the components are sorted and placed in one of four containers.

Step 5

Your added value with AUTFORCE

Cycle time

By using a double gripper, two parts can be moved simultaneously, thus ensuring short cycle times.

Easily movable

The plant can be easily adjusted thanks to the control cabinet that is directly integrated into the system.

Minimal commissioning measures

The pull-out control cabinets ensure compactness and easy accessibility.

Data tracing

The collected data are stored and can be evaluated at the push of a button.

Do you also need a solution in the area of sorting plants?

At AUTFORCE, we specialize in testing systems & industrial software. specialized Get in touch with us. Together we will find the best solution for your project!

Nick Charwat
Expert sorting systems & testing plants
+43 (664) 88 71 02 59
nick.charwat@autforce.com

Get a non-binding initial assessment now:

Thank you!

We will come back to you as soon as possible