{"id":4895,"date":"2018-06-21T09:53:00","date_gmt":"2018-06-21T09:53:00","guid":{"rendered":"https:\/\/autforce.com\/referenz\/fully-automated-blowhole-inspection\/"},"modified":"2026-03-12T10:39:15","modified_gmt":"2026-03-12T09:39:15","slug":"fully-automated-blowhole-inspection","status":"publish","type":"referenz","link":"https:\/\/autforce.com\/en\/referenz\/fully-automated-blowhole-inspection\/","title":{"rendered":"Automated blowhole inspection with machine vision solution"},"content":{"rendered":"<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 0px; \">\n        \n        \n\n<!--more-->\n\n\n<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">The project<\/h2>\n\n\n\n<p>are small shrinkage cavities that usually occur when hot steel cools down and solidifies. The fewer inherent shrinkage cavities, the better the quality of the cast product. Cast steel components have to meet the highest requirements as to quality and longevity. Blowholes can pose a serious threat to a component\u2019s functionality; therefore affected parts must be sorted out during final inspection.<\/p>\n\n\n\n<p>An Austrian producer of cast aluminium components was confronted with the above mentioned problem. Thanks to the successful cooperation with both AUTFORCE Vision Systems GmbH and AUTFORCE Automations GmbH it was possible to solve this problem to the customer\u2019s ultimate satisfaction by deploying industrial cameras for multi-level image evaluation and codification.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">Keyfacts<\/h2>\n\n\n\n<ul class=\"sflist-round wp-block-list\">\n<li><strong>Industry<\/strong>: Die casting technology<\/li>\n\n\n\n<li><strong>Completion time<\/strong>: 5 months<\/li>\n\n\n\n<li><strong>Cycle time<\/strong>: 25 seconds<\/li>\n\n\n\n<li><strong>Minimum blowhole size<\/strong>: 0.4 mm for a component size of 350 x 400 mm<\/li>\n\n\n\n<li>Automatic <strong>turning unit<\/strong> for checking both sides of the component<\/li>\n\n\n\n<li>Code validation\/process control following AIM DPM and <strong>ISO15415<\/strong><\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-group is-content-justification-center is-nowrap is-layout-flex wp-container-core-group-is-layout-94bc23d7 wp-block-group-is-layout-flex\"><\/div>\n\n\n            <\/div>\n\n    <\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n            <div class=\"background\" style=\"background: #f4f5f7; height: 100%\"><\/div>\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<h2 class=\"wp-block-heading has-text-align-center\"><\/h2>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><div class=\"wp-block-autforce-headline\">\n    \n\n<h3 class=\"wp-block-heading\">Detection of blowholes<\/h3>\n\n\n\n<h2 class=\"wp-block-heading\">Keyfacts<\/h2>\n\n<\/div>\n\n\n\n<p>The processed (milled) surfaces of castings (aluminum die casting, gravity die casting, sand casting, etc.) are inspected for shrinkage cavities and unevenness. If defects are detected, their size will be determined according to specifi cation. It can also be detected whether there are further defects within a specified radius or whether they are below a specified distance to each other or exceed a specified overall size. Further on, it is verified whether the shrinkage nests fall below a defined distance to each other, or exceed a defined total size.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><div class=\"wp-block-autforce-headline\">\n    \n\n<h3 class=\"wp-block-heading\">Quality standards<\/h3>\n\n\n\n<h2 class=\"wp-block-heading\">met<br\/><\/h2>\n\n<\/div>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<ul class=\"sflist-undefined wp-block-list\">\n<li>Code validation and process control in<br\/>based on the AIM DPM and ISO15415<\/li>\n<\/ul>\n\n\n\n<ul class=\"sflist-undefined wp-block-list\">\n<li>Fully integrated safety technology<br\/>and CE conformity<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-3-edited.webp\"><img loading=\"lazy\" decoding=\"async\" width=\"1317\" height=\"1320\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-3-edited.webp\" alt=\"\" class=\"wp-image-5718\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-3-edited.webp 1317w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-3-edited-300x300.webp 300w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-3-edited-1022x1024.webp 1022w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-3-edited-150x150.webp 150w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-3-edited-768x770.webp 768w\" sizes=\"auto, (max-width: 1317px) 100vw, 1317px\" \/><\/a><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-2-edited.webp\"><img loading=\"lazy\" decoding=\"async\" width=\"899\" height=\"901\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-2-edited.webp\" alt=\"\" class=\"wp-image-5720\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-2-edited.webp 899w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-2-edited-300x300.webp 300w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-2-edited-150x150.webp 150w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-2-edited-768x770.webp 768w\" sizes=\"auto, (max-width: 899px) 100vw, 899px\" \/><\/a><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-1-edited.webp\"><img loading=\"lazy\" decoding=\"async\" width=\"1113\" height=\"1113\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-1-edited.webp\" alt=\"\" class=\"wp-image-5722\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-1-edited.webp 1113w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-1-edited-300x300.webp 300w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-1-edited-1024x1024.webp 1024w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-1-edited-150x150.webp 150w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-1-edited-768x768.webp 768w\" sizes=\"auto, (max-width: 1113px) 100vw, 1113px\" \/><\/a><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-5-edited.webp\"><img loading=\"lazy\" decoding=\"async\" width=\"1326\" height=\"1329\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-5-edited.webp\" alt=\"\" class=\"wp-image-5726\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-5-edited.webp 1326w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-5-edited-300x300.webp 300w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-5-edited-1022x1024.webp 1022w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-5-edited-150x150.webp 150w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunker-5-edited-768x770.webp 768w\" sizes=\"auto, (max-width: 1326px) 100vw, 1326px\" \/><\/a><\/figure>\n<\/div>\n<\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container image-left\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n                    <span class=\"image\" role=\"img\" aria-label=\"lunkerpr\u00fcfung\" data-bg-lazy=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Lunkerpruefung.webp\" style=\"background-size: cover; background-position: center center\"><\/span>\n        \n        \n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">Optimal results thanks to multi-camera system and dome-shaped lighting area.<\/h2>\n\n\n\n<p>With a component size of <strong>350 x 400 mm<\/strong>, reliably detecting blowholes as small as <strong>0.4 mm<\/strong> presents some challenges. Not only the size of the blowholes, but also the minimum roughness of the components in the active and passive sealing areas are extremely complex requirements. For image acquisition, the machining trace of the surfaces (e.g. milling grooves) must also be taken into account. <\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Solution:<\/h3>\n\n\n\n<p><\/p>\n\n\n\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/11\/Icons_Lunkerpruefung-03-1.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<p>Multi-camera system<\/p>\n\n    <\/div>\n<\/section>\n\n\n<section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2018\/06\/noun-light-8062863-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<div class=\"wp-block-group\"><div class=\"wp-block-group__inner-container is-layout-flow wp-block-group-is-layout-flow\">\n<p>dome-shaped lighting area<\/p>\n<\/div><\/div>\n\n    <\/div>\n<\/section>\n<\/div>\n\n\n\n<p>Thanks to splitting the image among multiple cameras, distortion is reduced and optical resolution is increased. The lighting dome provides optimal illumination. <\/p>\n\n\n\n<p>This solution was an absolute innovation, because we didn&#8217;t know any system on the market that could automatically detect such small shrinkage cavities for a given component size.<\/p>\n\n\n<a href=\"#Kontakt-Referenz-Lunkerpr\u00fcfung\" target=\"_self\" style=\"margin-top: 40px; float: none\" class=\"wp-block-autforce-round-button\">Contact us<\/a>\n<\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n            <div class=\"background\" style=\"background: #f4f5f7; height: 100%\"><\/div>\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<h2 class=\"wp-block-heading has-text-align-center\">Your advantages<\/h2>\n\n\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2025\/06\/noun-automation-4862001-0075BF.webp\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h2 class=\"wp-block-heading\">Efficiency<\/h2>\n\n\n\n<p>Thanks to loading and unloading using robots, a high degree of automation and thus increased efficiency can be achieved.<\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n\n\n\n<p><\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p><\/p>\n\n\n\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2021\/12\/noun-magnifying-glass-125102-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h2 class=\"wp-block-heading\">Process reliability<\/h2>\n\n\n\n<p>Thanks to our autfactory shopfloor software, all processes and process steps can be traced back, which ensures increased process reliability.<\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p><\/p>\n\n\n\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2021\/12\/noun-quality-3351471-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h2 class=\"wp-block-heading\">Highest quality standards<\/h2>\n\n\n\n<p>Inspection with the required accuracy of measuring devices.<\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n<\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container free\" style=\"padding-top: 0px; padding-bottom: 0px; \">\n        \n        \n<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container image-right\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">Tailored to your needs: standardized test station or individual solution<\/h2>\n\n\n\n<p>The testing facility can either be integrated with interlinked units, robot units, or it can be delivered as stand-alone module. Depending on individual requirements we can offer a complete automation of the system.<\/p>\n\n\n\n<ul class=\"sflist-undefined wp-block-list\">\n<li>Automatic <strong>loading<\/strong> and unloading<br\/>unloading by means of robots<\/li>\n\n\n\n<li>Automatic <strong>turning unit<\/strong> for<br\/>control of both sides of the component<\/li>\n\n\n\n<li>Integrated <strong>laser marking unit<\/strong><br\/>for labeling DMCs according to<br\/>customer specifications (serial numbers, time stamp, plain text, code validation)<\/li>\n<\/ul>\n\n\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"682\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/autoforce-Bild-5-1024x682.webp\" alt=\"\" class=\"wp-image-5780\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/autoforce-Bild-5-1024x682.webp 1024w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/autoforce-Bild-5-300x200.webp 300w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/autoforce-Bild-5-768x512.webp 768w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/autoforce-Bild-5-1536x1024.webp 1536w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/autoforce-Bild-5.webp 1772w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">If you do not have enough installation space, the unit can also be integrated into your existing production environment. As shown in the picture, the unit was built on top of an existing unit at a height of two meters.<\/figcaption><\/figure>\n\n\n<a href=\"#Kontakt-Referenz-Lunkerpr\u00fcfung\" target=\"_self\" style=\"margin-top: 40px; float: none\" class=\"wp-block-autforce-round-button\">Contact us<\/a>\n<\/div>\n\n\n                    <span class=\"image\" role=\"img\" aria-label=\"industrial image processing cube\" data-bg-lazy=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/07\/Cube_34_tilted_closed_white_shadow1-edited-scaled.webp\" style=\"background-size: cover; background-position: center top\"><\/span>\n            <\/div>\n\n    <\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n            <div class=\"background\" style=\"background: #f4f5f7; height: 100%\"><\/div>\n    \n    \n    <div class=\"container image-right\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\" id=\"Kontakt-Referenz-Lunkerpr&#xFC;fung\">Do you also need a solution in the area of blowhole testing?<\/h2>\n\n\n\n<p>At AUTFORCE, we specialize in testing systems &amp; industrial software<strong> <\/strong>. Get in touch with us. Together we will find the best solution for your project!<\/p>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p><strong>Christian Hanbauer<\/strong><br\/>Expert Test Systems<br\/><a href=\"tel:+4366488710250\">+43 (664) 88 71 02 50<\/a><br\/><a href=\"mailto:christian.hanbauer@autforce.com\">christian.hanbauer@autforce.com<\/a>   <\/p>\n\n\n\n<ul class=\"wp-block-social-links has-small-icon-size has-visible-labels is-layout-flex wp-block-social-links-is-layout-flex\"><li class=\"wp-social-link wp-social-link-linkedin  wp-block-social-link\"><a href=\"https:\/\/www.linkedin.com\/in\/christian-hanbauer\/\" class=\"wp-block-social-link-anchor\" target=\"_blank\" rel=\"noopener\"><svg width=\"24\" height=\"24\" viewBox=\"0 0 24 24\" version=\"1.1\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" aria-hidden=\"true\" focusable=\"false\"><path d=\"M19.7,3H4.3C3.582,3,3,3.582,3,4.3v15.4C3,20.418,3.582,21,4.3,21h15.4c0.718,0,1.3-0.582,1.3-1.3V4.3 C21,3.582,20.418,3,19.7,3z M8.339,18.338H5.667v-8.59h2.672V18.338z M7.004,8.574c-0.857,0-1.549-0.694-1.549-1.548 c0-0.855,0.691-1.548,1.549-1.548c0.854,0,1.547,0.694,1.547,1.548C8.551,7.881,7.858,8.574,7.004,8.574z M18.339,18.338h-2.669 v-4.177c0-0.996-0.017-2.278-1.387-2.278c-1.389,0-1.601,1.086-1.601,2.206v4.249h-2.667v-8.59h2.559v1.174h0.037 c0.356-0.675,1.227-1.387,2.526-1.387c2.703,0,3.203,1.779,3.203,4.092V18.338z\"><\/path><\/svg><span class=\"wp-block-social-link-label\">LinkedIn<\/span><\/a><\/li><\/ul>\n\n\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p><strong>Get a non-binding initial assessment now:<\/strong><\/p>\n\n\n<noscript class=\"ninja-forms-noscript-message\">\n\tNotice: JavaScript is required for this content.<\/noscript>\n<style>\n\n        \/* PLUGIN WIDE STYLES *\/\n    \n        .nf-form-content .nf-field-container .field-wrap {\n                                    border-width:0px;\n                               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