{"id":15245,"date":"2025-11-28T13:08:16","date_gmt":"2025-11-28T12:08:16","guid":{"rendered":"https:\/\/autforce.com\/?post_type=referenz&#038;p=15245"},"modified":"2026-03-12T08:33:57","modified_gmt":"2026-03-12T07:33:57","slug":"e-mobility-inverter-end-of-line-auxiliary-test-bench","status":"publish","type":"referenz","link":"https:\/\/autforce.com\/en\/referenz\/e-mobility-inverter-end-of-line-auxiliary-test-bench\/","title":{"rendered":"E-mobility inverter end-of-line auxiliary test bench"},"content":{"rendered":"<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">The project<\/h2>\n\n\n\n<p>How can a 6-phase 48 V inverter be tested at the end of the production line in such a way that<strong> production peaks are absorbed<\/strong> and the line remains stable? This was precisely the challenge facing our customer: the existing <strong>EOL testing system<\/strong> had reached its limits and <strong>needed to be relieved<\/strong> in order to be able to cope with future peaks safely. <\/p>\n\n\n\n<!--more-->\n\n\n\n<p>The answer is a <strong>semi-automatic e-mobility inverter load test bench<\/strong>: the operator inserts the inverter manually, after which insulation tests, communication and hardware checks, and functional tests are performed fully automatically. Automatic AC and DC contacting plays a special role here, enabling reliable testing despite very limited space and offering customers a fully-fledged backup to their existing test benches. <\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:5%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure data-wp-context=\"{&quot;imageId&quot;:&quot;69d7172533af3&quot;}\" data-wp-interactive=\"core\/image\" data-wp-key=\"69d7172533af3\" class=\"wp-block-image size-large wp-lightbox-container\" id=\"E-Mobility-Wechselrichter-Entlastungspr&#xFC;fstand-f&#xFC;r-automatische-End-of-Line-Tests-eines-6-phasigen-48-V-Inverters\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"877\" data-wp-class--hide=\"state.isContentHidden\" data-wp-class--show=\"state.isContentVisible\" data-wp-init=\"callbacks.setButtonStyles\" data-wp-on--click=\"actions.showLightbox\" data-wp-on--load=\"callbacks.setButtonStyles\" data-wp-on-window--resize=\"callbacks.setButtonStyles\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2025\/11\/Frontal-offen-6-Phasen-Inverter-Testing-1024x877.webp\" alt=\"Semi-automatic e-mobility inverter auxiliary test bench for end-of-line testing of a 6-phase 48 V inverter, with manual loading and automatic test sequences for insulation, communication, hardware, and functional testing.\" class=\"wp-image-15195\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2025\/11\/Frontal-offen-6-Phasen-Inverter-Testing-1024x877.webp 1024w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/11\/Frontal-offen-6-Phasen-Inverter-Testing-300x257.webp 300w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/11\/Frontal-offen-6-Phasen-Inverter-Testing-768x658.webp 768w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/11\/Frontal-offen-6-Phasen-Inverter-Testing.webp 1500w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><button\n\t\t\tclass=\"lightbox-trigger\"\n\t\t\ttype=\"button\"\n\t\t\taria-haspopup=\"dialog\"\n\t\t\taria-label=\"Enlarge\"\n\t\t\tdata-wp-init=\"callbacks.initTriggerButton\"\n\t\t\tdata-wp-on--click=\"actions.showLightbox\"\n\t\t\tdata-wp-style--right=\"state.imageButtonRight\"\n\t\t\tdata-wp-style--top=\"state.imageButtonTop\"\n\t\t>\n\t\t\t<svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"12\" height=\"12\" fill=\"none\" viewBox=\"0 0 12 12\">\n\t\t\t\t<path fill=\"#fff\" d=\"M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z\" \/>\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n<\/div>\n<\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n            <div class=\"background\" style=\"background: #f4f5f7; height: 100%\"><\/div>\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"627\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2025\/11\/automatische-Kontaktierung-6-Phasen-Inverter-Testing_AUTFORCE-1024x627.webp\" alt=\"Detailed view of the automatic contacting of an e-mobility inverter with automatic adjustment of the cooling connections, AC phase contacting on both sides, and a compact DC spring contact solution for reliable test sequences.\" class=\"wp-image-15197\" title=\"Automatic contacting with cooling connections, AC double contacting, and DC spring contacts in the e-mobility test bench\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2025\/11\/automatische-Kontaktierung-6-Phasen-Inverter-Testing_AUTFORCE-1024x627.webp 1024w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/11\/automatische-Kontaktierung-6-Phasen-Inverter-Testing_AUTFORCE-300x184.webp 300w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/11\/automatische-Kontaktierung-6-Phasen-Inverter-Testing_AUTFORCE-768x470.webp 768w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/11\/automatische-Kontaktierung-6-Phasen-Inverter-Testing_AUTFORCE-1536x941.webp 1536w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/11\/automatische-Kontaktierung-6-Phasen-Inverter-Testing_AUTFORCE.webp 2000w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:5%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">Keyfacts<\/h2>\n\n\n\n<ul class=\"sflist-round wp-block-list\">\n<li><strong>Test object:<\/strong> 6-phase 48 V vehicle inverter<\/li>\n\n\n\n<li><strong>Application:<\/strong> Auxiliary and backup test bench parallel to EOL testing<\/li>\n\n\n\n<li><strong>Operation:<\/strong> Manual loading and unloading, automatic test sequence<\/li>\n\n\n\n<li><strong>Tests:<\/strong> Insulation test, communication and hardware checks, functional test<\/li>\n\n\n\n<li><strong>Contacting:<\/strong> Double-sided AC contacting and DC spring contact pins in confined spaces<\/li>\n\n\n\n<li><strong>Process data acquisition:<\/strong> with the <a href=\"https:\/\/autforce.com\/en\/software\/software-autfactory\/\" data-type=\"page\" data-id=\"11\">autfactory <\/a>test bench software<\/li>\n\n\n\n<li><strong>Benefits:<\/strong> Protection in the event of existing test benches failing and coverage of production peaks<\/li>\n<\/ul>\n\n\n<a href=\"#Kontakt-Referenz-48V-Inverter-Testing\" target=\"_self\" style=\"margin-top: 40px; float: none\" class=\"wp-block-autforce-round-button\">Contact us<\/a>\n<\/div>\n<\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<h2 class=\"wp-block-heading\">Testing process: Semi-automatic end-of-line testing for inverters<\/h2>\n\n\n<div class=\"wp-block-autforce-timeline\" >\n    <div class=\"container title-left\">\n        \n        \n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h3 class=\"wp-block-heading\">Manual loading and secure positioning<\/h3>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p>The operator manually inserts the 6-phase 48 V inverter into the holder and aligns it using centering pins. As soon as the lift door is closed and the start button is pressed, the test specimen is automatically secured in place. This ensures that the inverter is held in the correct position in a reproducible manner throughout the entire test run.  <\/p>\n<\/div>\n\n\n            <\/div>\n\n            <div class=\"arrow-container title-left\">\n            <div class=\"autforce-arrow vertical black end\">\n                            <\/div>\n        <\/div>\n    <\/div>\n\n\n<div class=\"wp-block-autforce-timeline\"  style=\"background: #f4f5f7\">\n    <div class=\"container title-left\">\n        \n        \n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h3 class=\"wp-block-heading\">Automatic contacting and cooling connections<\/h3>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p>After clamping, the system takes over the contacting. The cooling connections are automatically fed, followed by the high-voltage DC and AC connections. The AC phases are contacted on both sides, while the DC side is connected via a highly compact spring contact solution.<br\/>This results in reliable contacting in a confined space with:  <\/p>\n\n\n\n<ul class=\"sflist-round wp-block-list\">\n<li>Double-sided connection of the six AC phases<\/li>\n\n\n\n<li>DC contacting via spring contacts on a small surface area<\/li>\n\n\n\n<li>Automatic delivery of all interfaces<\/li>\n\n\n\n<li>Stable clamping technology for secure positioning of the test specimen<\/li>\n<\/ul>\n<\/div>\n\n\n            <\/div>\n\n            <div class=\"arrow-container title-left\">\n            <div class=\"autforce-arrow vertical black end\">\n                            <\/div>\n        <\/div>\n    <\/div>\n\n\n<div class=\"wp-block-autforce-timeline\" >\n    <div class=\"container title-left\">\n        \n        \n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h3 class=\"wp-block-heading\">Fully automatic test sequence<\/h3>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p>Once the inverter is fully connected, the automatic test sequence starts. The following tests are performed in a continuous process: <\/p>\n\n\n\n<ul class=\"sflist-round wp-block-list\">\n<li>insulation test<\/li>\n\n\n\n<li>communication and hardware checks<\/li>\n\n\n\n<li>functional testing under defined operating conditions<\/li>\n<\/ul>\n\n\n\n<p>All steps are performed without any further action by the operator. The system monitors the status and displays the current test step and any malfunctions on the screen and via signal lights. <\/p>\n<\/div>\n\n\n            <\/div>\n\n            <div class=\"arrow-container title-left\">\n            <div class=\"autforce-arrow vertical black end\">\n                            <\/div>\n        <\/div>\n    <\/div>\n\n\n<div class=\"wp-block-autforce-timeline\"  style=\"background: #f4f5f7\">\n    <div class=\"container title-left\">\n        \n        \n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h3 class=\"wp-block-heading\">Evaluation and feedback to the operator<\/h3>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p>Once the test run is complete, all contacts are disconnected and the inverter is released. The result is displayed on the screen, and the measurement and process data are stored in autfactory, where they are available for traceability and evaluation purposes. The operator can remove the tested inverter and insert the next test item.  <\/p>\n<\/div>\n\n\n            <\/div>\n\n            <div class=\"arrow-container empty  title-left\">\n            <div class=\"autforce-arrow vertical black\"><\/div>\n        <\/div>\n    <\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<h2 class=\"wp-block-heading has-text-align-center\">Your advantages with inverter test benches from AUTFORCE<\/h2>\n\n\n\n<div style=\"height:60px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2025\/06\/noun-automation-4862001-0075BF.webp\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h3 class=\"wp-block-heading\">High process reliability<\/h3>\n\n\n\n<p>Test bench as a backup solution for stable and fail-safe production operations.<\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/02\/noun-workflow-1251606-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h3 class=\"wp-block-heading\">Scalable and future-proof<\/h3>\n\n\n\n<p>Semi-automatic standalone concept with the option of subsequent full automation of loading and unloading.<\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2023\/11\/noun-high-voltage-885122-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h3 class=\"wp-block-heading\">Compact high-current contacting<\/h3>\n\n\n\n<p>Reliable contacting in a small space \u2013 designed for high currents and minimal heat generation.<\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/10\/noun-inverter-66276-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h3 class=\"wp-block-heading\">Deep <a href=\"https:\/\/autforce.com\/en\/testing-systems\/inverter-testing-eol\/\" data-type=\"page\" data-id=\"4967\">inverter testing<\/a> expertise<\/h3>\n\n\n\n<p>Many years of experience in the development and implementation of complex test solutions for inverters and power electronics.<\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p class=\"has-text-align-center\"><strong><a href=\"https:\/\/autforce.com\/en\/testing-systems\/inverter-testing-eol\/\" data-type=\"page\" data-id=\"4967\">Find out more about inverter testing now!<\/a><\/strong><\/p>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n            <div class=\"background\" style=\"background: #f4f5f7; height: 100%\"><\/div>\n    \n    \n    <div class=\"container image-right\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\" id=\"Kontakt-Referenz-48V-Inverter-Testing\">Do you also need a solution in the field of inverter testing?<\/h2>\n\n\n\n<p>At AUTFORCE, we specialise in <strong>testing systems and industrial software<\/strong>. Get in touch with us. Together we will find the best solution for your task or project!<\/p>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p><strong>Rainer Jung<\/strong><br\/>Inverter testing expert<br\/><a href=\"tel:+4916092232979\">+49 (160) 922 32 979<\/a><br\/><a href=\"mailto:rainer.jung@autforce.com\">rainer.jung@autforce.com<\/a><\/p>\n\n\n\n<ul class=\"wp-block-social-links has-small-icon-size has-visible-labels is-layout-flex wp-block-social-links-is-layout-flex\"><li class=\"wp-social-link wp-social-link-linkedin  wp-block-social-link\"><a href=\"https:\/\/www.linkedin.com\/in\/rainer-jung-8275251b3\/\" class=\"wp-block-social-link-anchor\" target=\"_blank\" rel=\"noopener\"><svg width=\"24\" height=\"24\" viewBox=\"0 0 24 24\" version=\"1.1\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" aria-hidden=\"true\" focusable=\"false\"><path d=\"M19.7,3H4.3C3.582,3,3,3.582,3,4.3v15.4C3,20.418,3.582,21,4.3,21h15.4c0.718,0,1.3-0.582,1.3-1.3V4.3 C21,3.582,20.418,3,19.7,3z M8.339,18.338H5.667v-8.59h2.672V18.338z M7.004,8.574c-0.857,0-1.549-0.694-1.549-1.548 c0-0.855,0.691-1.548,1.549-1.548c0.854,0,1.547,0.694,1.547,1.548C8.551,7.881,7.858,8.574,7.004,8.574z M18.339,18.338h-2.669 v-4.177c0-0.996-0.017-2.278-1.387-2.278c-1.389,0-1.601,1.086-1.601,2.206v4.249h-2.667v-8.59h2.559v1.174h0.037 c0.356-0.675,1.227-1.387,2.526-1.387c2.703,0,3.203,1.779,3.203,4.092V18.338z\"><\/path><\/svg><span class=\"wp-block-social-link-label\">LinkedIn<\/span><\/a><\/li><\/ul>\n\n\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p><strong>Get a non-binding initial assessment now:<\/strong><\/p>\n\n\n<noscript class=\"ninja-forms-noscript-message\">\n\tNotice: JavaScript is required for this content.<\/noscript>\n<style>\n\n        \/* PLUGIN WIDE STYLES *\/\n    \n        .nf-form-content .nf-field-container .field-wrap {\n                                    border-width:0px;\n                               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