{"id":13941,"date":"2025-02-12T10:45:13","date_gmt":"2025-02-12T10:45:13","guid":{"rendered":"https:\/\/autforce.com\/?post_type=referenz&#038;p=13941"},"modified":"2026-03-12T08:46:11","modified_gmt":"2026-03-12T07:46:11","slug":"flexible-small-series-test-bench-for-switching-valves","status":"publish","type":"referenz","link":"https:\/\/autforce.com\/en\/referenz\/flexible-small-series-test-bench-for-switching-valves\/","title":{"rendered":"Flexible small series test bench for switching valves"},"content":{"rendered":"<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<p class=\"has-text-align-center\">The test bench for switching valves enables precise tests and laser marking, and can be flexibly adapted to different valve types.<\/p>\n\n\n\n<!--more-->\n\n\n\n<div style=\"height:60px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">The project<\/h2>\n\n\n\n<p>We were able to implement a test bench for switching valves<strong> specially developed for small series<\/strong> for our customer MSG. This innovative solution combines precision, efficiency and flexibility to optimize the testing and laser marking of switching valves. The test bench was initially designed for two valve types, but can be easily adapted to other valve types.  <\/p>\n\n\n\n<p>The system works with a maximum cycle time of 60 seconds per component (depending on the test duration of the measuring devices). This ensures fast and <strong>precise quality control <\/strong>&#8211; a decisive advantage in small series production. <\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:5%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"916\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2025\/02\/Kleinserienpruefstand-Schaltventile-offen-frontal-1-1024x916.webp\" alt=\"The small series test bench tests a switching valve for resistance, flow, leaks and functionality\" class=\"wp-image-13930\" title=\"Automated testing of switching valves - Efficient quality control with precise measuring methods\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2025\/02\/Kleinserienpruefstand-Schaltventile-offen-frontal-1-1024x916.webp 1024w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/02\/Kleinserienpruefstand-Schaltventile-offen-frontal-1-300x268.webp 300w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/02\/Kleinserienpruefstand-Schaltventile-offen-frontal-1-768x687.webp 768w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/02\/Kleinserienpruefstand-Schaltventile-offen-frontal-1.webp 1500w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n<\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n            <div class=\"background\" style=\"background: #f4f5f7; height: 100%\"><\/div>\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<h2 class=\"wp-block-heading\">Keyfacts<\/h2>\n\n\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<ul class=\"sflist-round wp-block-list\">\n<li><strong>Flexibility:<\/strong> The test bench can be quickly and easily adapted to new valve types.<\/li>\n\n\n\n<li><strong>Efficiency: <\/strong>Thanks to precise measuring methods, minimal set-up times and optimized data evaluation, reliable test results are achieved with low energy and time consumption. <\/li>\n\n\n\n<li><strong>Precision: <\/strong>Only switching valves that have been tested and classified as \u201cIO\u201d (OK) are clearly labeled by laser.<\/li>\n\n\n\n<li><strong>User-friendliness:<\/strong> An intuitive operating concept enables easy handling.<\/li>\n\n\n\n<li><strong>Software:<\/strong> The integrated AUTFORCE software solution \u201cautfactory\u201d ensures reliable control and comprehensive data acquisition.<\/li>\n<\/ul>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:5%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h3 class=\"wp-block-heading\">What are switching valves?<\/h3>\n\n\n\n<p>Switching valves are indispensable components in hydraulic and pneumatic systems. They control and regulate the flow of media such as air, water or oil and are used in various sectors, e.g. in the automotive industry, mechanical engineering and the process industry. <\/p>\n<\/div>\n<\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<h2 class=\"wp-block-heading\">Test sequence &#8211; How the valve function test bench works<\/h2>\n\n\n\n<div style=\"height:60px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h3 class=\"wp-block-heading\">Preparation<\/h3>\n\n\n\n<p>The operator opens the safety gate manually and inserts the switching valve into the test adapter.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Contacting<\/h3>\n\n\n\n<p>Contacting the valve, both via electrical and pneumatic connections, is done manually in this case, but can also be done automatically, depending on the specific test requirements. For pneumatic tests, it is necessary for the valve connections to be \u201copen\u201d in order to be able to carry out leak tests properly. <\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Testing<\/h3>\n\n\n\n<p>The test bench carries out a series of specific tests:<\/p>\n\n\n\n<ul class=\"sflist-round wp-block-list\">\n<li><strong>Resistance measurement:<\/strong> Checking the electrical resistance to ensure conductivity.<\/li>\n\n\n\n<li><strong>Insulation test:<\/strong> Checks whether unwanted current flows due to insulation faults are excluded.<\/li>\n\n\n\n<li><strong>Flow measurement:<\/strong> Checks whether the switching valve is regulating the flow correctly.<\/li>\n\n\n\n<li><strong>Leak test:<\/strong> To ensure that the valve has no leaks.<\/li>\n\n\n\n<li><strong>Stroke test:<\/strong> Measurement of the movement path of the moving components in the valve. This checks whether the valve opens sufficiently and whether the measured stroke meets the specified requirements. <\/li>\n\n\n\n<li><strong>Valve switching:<\/strong> Checking the correct functionality in various switching states.<\/li>\n<\/ul>\n\n\n\n<h3 class=\"wp-block-heading\">Laser marking<\/h3>\n\n\n\n<p>Switching valves classified as \u201cIO\u201d are clearly marked with specific component data and a DMC code (Data Matrix Code) for traceability.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Release and removal<\/h3>\n\n\n\n<p>After a successful test, the safety gate is released and the tested switching valve is removed.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:5%\"><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1011\" height=\"1024\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2025\/02\/Kleinserienpruefstand-Schaltventile-mit-bediener-1011x1024.webp\" alt=\"Preparing for the test - inserting the switching valve into the test adapter for the precise function test\" class=\"wp-image-13934\" title=\"Operator inserts a switching valve into the test adapter of the valve function test stand\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2025\/02\/Kleinserienpruefstand-Schaltventile-mit-bediener-1011x1024.webp 1011w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/02\/Kleinserienpruefstand-Schaltventile-mit-bediener-296x300.webp 296w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/02\/Kleinserienpruefstand-Schaltventile-mit-bediener-768x778.webp 768w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/02\/Kleinserienpruefstand-Schaltventile-mit-bediener.webp 1500w\" sizes=\"auto, (max-width: 1011px) 100vw, 1011px\" \/><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"932\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2025\/02\/Kleinserienpruefstand-Schaltventile-geschlossen-frontal-1-1024x932.webp\" alt=\"Traceable marking - Clear laser marking of tested and approved switching valves\" class=\"wp-image-13932\" title=\"Laser marking of a tested switching valve with a unique DMC code\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2025\/02\/Kleinserienpruefstand-Schaltventile-geschlossen-frontal-1-1024x932.webp 1024w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/02\/Kleinserienpruefstand-Schaltventile-geschlossen-frontal-1-300x273.webp 300w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/02\/Kleinserienpruefstand-Schaltventile-geschlossen-frontal-1-768x699.webp 768w, https:\/\/autforce.com\/wp-content\/uploads\/2025\/02\/Kleinserienpruefstand-Schaltventile-geschlossen-frontal-1.webp 1500w\" sizes=\"auto, (max-width: 1024px) 100vw, 1024px\" \/><\/figure>\n<\/div>\n<\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n            <div class=\"background\" style=\"background: #f4f5f7; height: 100%\"><\/div>\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<h2 class=\"wp-block-heading has-text-align-center\">Vorteile des Pr\u00fcfstands f\u00fcr Schaltventile<\/h2>\n\n\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2023\/12\/noun-charts-1786197-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h3 class=\"wp-block-heading\">Highest test quality<\/h3>\n\n\n\n<p>Various test methods ensure comprehensive and precise testing of every switching valve.<\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2021\/12\/noun-fast-time-2391804-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h3 class=\"wp-block-heading\">Efficient process<\/h3>\n\n\n\n<p>The short cycle time makes the test stand ideal for small series production.<\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2021\/12\/noun-checklist-1357882-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h3 class=\"wp-block-heading\">Simple operation<\/h3>\n\n\n\n<p>Manual processes such as inserting and tensioning the shift valves are designed intuitively to minimize user errors.<\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/02\/noun-sustainability-353752-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h3 class=\"wp-block-heading\">Sustainability<\/h3>\n\n\n\n<p>The system can be easily adapted to new requirements and other valve types, ensuring long-term use.<\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n<\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<h2 class=\"wp-block-heading has-text-align-center\"><a href=\"https:\/\/autforce.com\/en\/testing-systems\/\" data-type=\"page\" data-id=\"6967\">Find out more about test systems!<\/a><\/h2>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n            <div class=\"background\" style=\"background: #f4f5f7; height: 100%\"><\/div>\n    \n    \n    <div class=\"container image-right\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\" id=\"Kontakt-Referenz-ERC\">Are you also interested in a small series test bench?<\/h2>\n\n\n\n<p>At AUTFORCE, we specialise in <strong>testing systems and industrial software<\/strong>. Get in touch with us. Together we will find the best solution for your project!<\/p>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p><strong>Christian Hanbauer<\/strong><br\/>Expert Test Systems<br\/><a href=\"tel:+4366488710250\">+43 (664) 88 71 02 50<\/a><br\/><a href=\"mailto:christian.hanbauer@autforce.com\">christian.hanbauer@autforce.com<\/a>   <\/p>\n\n\n\n<ul class=\"wp-block-social-links has-small-icon-size has-visible-labels is-layout-flex wp-block-social-links-is-layout-flex\"><li class=\"wp-social-link wp-social-link-linkedin  wp-block-social-link\"><a href=\"https:\/\/www.linkedin.com\/in\/christian-hanbauer\/\" class=\"wp-block-social-link-anchor\" target=\"_blank\" rel=\"noopener\"><svg width=\"24\" height=\"24\" viewBox=\"0 0 24 24\" version=\"1.1\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" aria-hidden=\"true\" focusable=\"false\"><path d=\"M19.7,3H4.3C3.582,3,3,3.582,3,4.3v15.4C3,20.418,3.582,21,4.3,21h15.4c0.718,0,1.3-0.582,1.3-1.3V4.3 C21,3.582,20.418,3,19.7,3z M8.339,18.338H5.667v-8.59h2.672V18.338z M7.004,8.574c-0.857,0-1.549-0.694-1.549-1.548 c0-0.855,0.691-1.548,1.549-1.548c0.854,0,1.547,0.694,1.547,1.548C8.551,7.881,7.858,8.574,7.004,8.574z M18.339,18.338h-2.669 v-4.177c0-0.996-0.017-2.278-1.387-2.278c-1.389,0-1.601,1.086-1.601,2.206v4.249h-2.667v-8.59h2.559v1.174h0.037 c0.356-0.675,1.227-1.387,2.526-1.387c2.703,0,3.203,1.779,3.203,4.092V18.338z\"><\/path><\/svg><span class=\"wp-block-social-link-label\">LinkedIn<\/span><\/a><\/li><\/ul>\n\n\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p><strong>Get a non-binding initial assessment now:<\/strong><\/p>\n\n\n<noscript class=\"ninja-forms-noscript-message\">\n\tNotice: JavaScript is required for this content.<\/noscript>\n<style>\n\n        \/* PLUGIN WIDE STYLES *\/\n    \n        .nf-form-content .nf-field-container .field-wrap {\n                                    border-width:0px;\n                               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