{"id":12596,"date":"2024-06-13T08:10:46","date_gmt":"2024-06-13T08:10:46","guid":{"rendered":"https:\/\/autforce.com\/referenz\/feasibility-study-for-the-detection-of-metal-hangers-in-wire-mesh-boxes\/"},"modified":"2026-03-12T08:51:15","modified_gmt":"2026-03-12T07:51:15","slug":"feasibility-study-for-the-detection-of-metal-hangers-in-wire-mesh-boxes","status":"publish","type":"referenz","link":"https:\/\/autforce.com\/en\/referenz\/feasibility-study-for-the-detection-of-metal-hangers-in-wire-mesh-boxes\/","title":{"rendered":"Feasibility study for detecting metal springs in mesh boxes"},"content":{"rendered":"<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 20px; \">\n        \n        \n\n<p class=\"has-text-align-center\">Playing it safe: We conducted a feasibility study for our customer on the detection of metal springs in mesh boxes using deep learning.<\/p>\n\n\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">The project<\/h2>\n\n\n\n<p>The metal springs are emptied into mesh boxes to be hardened in a furnace. If any springs remain stuck in the mesh boxes during emptying, they undergo the hardening process again.  This leads to a loss of quality and to additional costs, the aim is to prevent this.<\/p>\n\n\n\n<!--more-->\n\n\n\n<p>The aim of this <a href=\"https:\/\/autforce.com\/en\/test-lab\/feasibility-studies-proof-of-concept-testing-concepts\/\" data-type=\"page\" data-id=\"8366\">feasibility study<\/a> was to test whether the required inspection characteristics can be reliably recognized using <a href=\"https:\/\/autforce.com\/en\/testing-systems\/optical-quality-control\/\" data-type=\"page\" data-id=\"42\">industrial image processing<\/a>. In the tests carried out, the metal springs were detected 100% of the time, regardless of their position in the mesh box.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:20px\"><\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h3 class=\"wp-block-heading\">Special requirements<\/h3>\n\n\n\n<p>Three different types of mesh boxes are used: close-meshed, medium-meshed, and large-meshed. The system must therefore be able to ensure reliable error detection against variable backgrounds.  <\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Results of the feasibility study: <\/h3>\n\n\n\n<ul class=\"sflist-round wp-block-list\">\n<li>The technical viability has been proven.<\/li>\n\n\n\n<li>The necessary test equipment was determined<\/li>\n\n\n\n<li>The knowledge gained led to the optimum test concept and system price.<\/li>\n\n\n\n<li>This created a robust basis for a reliable ROI analysis and investment decision. <\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n            <div class=\"background\" style=\"background: #f4f5f7; height: 100%\"><\/div>\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">Deep Learning<\/h2>\n\n\n\n<p>With the help of classic industrial image processing, it is virtually impossible to detect all metal springs. This is because, in certain positions, the springs are very difficult to distinguish from the background due to the grid.  Deep learning is used to solve this problem.<\/p>\n\n\n\n<p>Deep learning is a method of machine learning and, put simply, artificial intelligence. The system is trained using provided images and is ideal for detecting anomalies on complex surfaces.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\" style=\"flex-basis:20px\"><\/div>\n\n\n\n<div class=\"wp-block-column is-vertically-aligned-center is-layout-flow wp-block-column-is-layout-flow\"><div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"701\" height=\"342\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Klemmen.webp\" alt=\"\" class=\"wp-image-12546\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Klemmen.webp 701w, https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Klemmen-300x146.webp 300w\" sizes=\"auto, (max-width: 701px) 100vw, 701px\" \/><\/figure>\n<\/div><\/div>\n<\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">No faults detected<\/h2>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"622\" height=\"495\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Box-IO.png\" alt=\"Empty wire mesh box without metal hangers, classified as IO by industrial image processing software.\" class=\"wp-image-12542\" title=\"Empty wire mesh box without metal hangers, classified as IO by industrial image processing software.\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Box-IO.png 622w, https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Box-IO-300x239.png 300w\" sizes=\"auto, (max-width: 622px) 100vw, 622px\" \/><\/figure>\n\n\n\n<p>This image shows an empty mesh box in which no metal springs were detected. This box is therefore classified as IO.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">Error on the ground <\/h2>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"606\" height=\"479\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Box-Boden-NIO.webp\" alt=\"Fixed metal hanger at the bottom of the wire mesh box, recognized by the deep learning system in the feasibility study.\" class=\"wp-image-12548\" title=\"Fixed metal hanger at the bottom of the wire mesh box, recognized by the deep learning system in the feasibility study.\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Box-Boden-NIO.webp 606w, https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Box-Boden-NIO-300x237.webp 300w\" sizes=\"auto, (max-width: 606px) 100vw, 606px\" \/><\/figure>\n\n\n\n<p>Das System hat festsitzende Metallfedern am Boden der Gitterbox erkannt.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">Error in the corners<\/h2>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"613\" height=\"487\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Box-Ecken-NIO.webp\" alt=\"Stuck metal hangers in the corners of a mesh box recognized by industrial image processing during a proof of concept.\" class=\"wp-image-12550\" title=\"Stuck metal hangers in the corners of a mesh box recognized by industrial image processing during a proof of concept.\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Box-Ecken-NIO.webp 613w, https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Box-Ecken-NIO-300x238.webp 300w\" sizes=\"auto, (max-width: 613px) 100vw, 613px\" \/><\/figure>\n\n\n\n<p>The system detected metal springs stuck in the corners of the mesh box.<\/p>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">Error on the side wall<\/h2>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"700\" height=\"539\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Box-Seitenwaende-NIO.webp\" alt=\"Stuck metal hangers on the side walls of a wire mesh box recognized by industrial image processing during a proof of concept.\" class=\"wp-image-12544\" title=\"Stuck metal hangers on the side walls of a wire mesh box recognized by industrial image processing during a proof of concept.\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Box-Seitenwaende-NIO.webp 700w, https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Box-Seitenwaende-NIO-300x231.webp 300w\" sizes=\"auto, (max-width: 700px) 100vw, 700px\" \/><\/figure>\n\n\n\n<p>The system detected metal springs stuck to the side walls of the mesh box.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">Detection of curved outer walls<\/h2>\n\n\n\n<figure class=\"wp-block-image size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"576\" height=\"443\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Box-NIO-Aussenwand-verformung.webp\" alt=\"Deformed outer walls of a pallet cage, recognized and excluded by deep learning in industrial image processing. Detect deformation proof of concept.\" class=\"wp-image-12552\" title=\"Deformed outer walls of a pallet cage, recognized and excluded by deep learning in industrial image processing. Detect deformation proof of concept.\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Box-NIO-Aussenwand-verformung.webp 576w, https:\/\/autforce.com\/wp-content\/uploads\/2024\/06\/Box-NIO-Aussenwand-verformung-300x231.webp 300w\" sizes=\"auto, (max-width: 576px) 100vw, 576px\" \/><\/figure>\n\n\n\n<p>In this case, deformation of the outer walls is not generally a reason for exclusion, but it does lead to problems in detecting metal springs located directly beneath a bulge. Deep learning enables these deformations to be recognized automatically and the affected pallet cages to be excluded.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\"><\/div>\n<\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n            <div class=\"background\" style=\"background: #f4f5f7; height: 100%\"><\/div>\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<h2 class=\"wp-block-heading has-text-align-center\">Advantages of a deep learning vision system for recognizing anomalies<\/h2>\n\n\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2021\/12\/noun-magnifying-glass-125102-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h2 class=\"wp-block-heading\">Higher accuracy<\/h2>\n\n\n\n<p>In the test setup, the metal springs were recognized 100% of the time by the deep learning system.<\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/08\/noun-return-on-investment-1425215-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h2 class=\"wp-block-heading\">Cost savings<\/h2>\n\n\n\n<p>You can save time and money by automating your optical inspection. Check your wire mesh boxes for anomalies easily and automatically.<\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2023\/12\/noun-ai-1235933-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h2 class=\"wp-block-heading\">System is easy to expand<\/h2>\n\n\n\n<p>If the system requirements change, for example due to different components or boxes, the system can be retrained to meet the new requirements. <\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2021\/12\/noun-fast-time-2391804-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h2 class=\"wp-block-heading\">Increased efficiency<\/h2>\n\n\n\n<p>The processing time in this application is approx. 1 second. <\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n<\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container image-right\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">Are you also interested in feasibility studies?<\/h2>\n\n\n\n<p>At AUTFORCE, we specialize in testing systems &amp; industrial software<strong> <\/strong>. Get in touch with us. Together we will find the best solution for your project!<\/p>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p><strong>Christian Hanbauer<\/strong><br\/>Expert Test Systems<br\/><a href=\"tel:+4366488710250\">+43 (664) 88 71 02 50<\/a><br\/><a href=\"mailto:christian.hanbauer@autforce.com\">christian.hanbauer@autforce.com<\/a>   <\/p>\n\n\n\n<ul class=\"wp-block-social-links has-small-icon-size has-visible-labels is-layout-flex wp-block-social-links-is-layout-flex\"><li class=\"wp-social-link wp-social-link-linkedin  wp-block-social-link\"><a href=\"https:\/\/www.linkedin.com\/in\/christian-hanbauer\/\" class=\"wp-block-social-link-anchor\" target=\"_blank\" rel=\"noopener\"><svg width=\"24\" height=\"24\" viewBox=\"0 0 24 24\" version=\"1.1\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" aria-hidden=\"true\" focusable=\"false\"><path d=\"M19.7,3H4.3C3.582,3,3,3.582,3,4.3v15.4C3,20.418,3.582,21,4.3,21h15.4c0.718,0,1.3-0.582,1.3-1.3V4.3 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