{"id":10845,"date":"2023-11-17T11:14:19","date_gmt":"2023-11-17T11:14:19","guid":{"rendered":"https:\/\/autforce.com\/referenz\/inverter-end-of-line-test-bench-eol-with-transfer-system\/"},"modified":"2026-03-12T10:06:10","modified_gmt":"2026-03-12T09:06:10","slug":"inverter-end-of-line-test-bench-eol-with-transfer-system","status":"publish","type":"referenz","link":"https:\/\/autforce.com\/en\/referenz\/inverter-end-of-line-test-bench-eol-with-transfer-system\/","title":{"rendered":"Inverter end-of-line test bench (EOL) with transfer system"},"content":{"rendered":"\n<p><\/p>\n<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container free\" style=\"padding-top: 80px; padding-bottom: 0px; \">\n        \n        \n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">The project<\/h2>\n\n\n\n<p>We were able to implement an end-of-line inverter test bench for our customer. The inverters (front axle and rear axle) for an electric vehicle are tested and then packaged. The following tests are carried out:<\/p>\n\n\n\n<!--more-->\n\n\n\n<ul class=\"sflist-round wp-block-list\">\n<li>Dielectric strength and insulation resistance test<\/li>\n\n\n\n<li>Inverter function test<\/li>\n\n\n\n<li>Laser marking for component identification<\/li>\n<\/ul>\n\n\n\n<p>In this project, component transportation was implemented using a transfer system. Alternatively, it would also have been possible to set up the entire test bench as a robot cell. Individual stations, such as the function test, can also be duplicated to cover a higher production volume.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">Keyfacts<\/h2>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<ul class=\"sflist-round wp-block-list\">\n<li><strong>Cycle time:<\/strong> 182 seconds<\/li>\n\n\n\n<li><strong>Production throughput time:<\/strong> approx. 15 minutes<\/li>\n\n\n\n<li><strong>System availability:<\/strong> 95%<\/li>\n\n\n\n<li><strong>Plant output:<\/strong> 80,000 test objects \/ year<\/li>\n\n\n\n<li><strong>Parts \/ day:<\/strong> 342 pieces<\/li>\n\n\n\n<li><strong>Type variety:<\/strong> 2 types (front &amp; rear axle)<\/li>\n<\/ul>\n<\/div>\n<\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n            <div class=\"background\" style=\"background: #f4f5f7; height: 100%\"><\/div>\n    \n    \n    <div class=\"container free\" style=\"padding-top: 40px; padding-bottom: 40px; \">\n        \n        \n\n<h2 class=\"wp-block-heading has-text-align-center\">Your added value with AUTFORCE<\/h2>\n\n\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/02\/noun-sustainability-353752-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h2 class=\"wp-block-heading\">Increasing energy efficiency<\/h2>\n\n\n\n<p>The sophisticated energy recovery of our system not only optimizes the operating costs of the test bench, but also increases energy efficiency. This helps to minimize the total cost of ownership while ensuring sustainable and cost-efficient operation.<\/p>\n\n    <\/div>\n<\/section>\n\n\n<section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2021\/12\/noun-quality-3351471-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h2 class=\"wp-block-heading\">Reliable partner<\/h2>\n\n\n\n<p>As experienced experts with over 20 years of industry knowledge in the control of complex assembly lines and test benches in the automotive sector, we are your reliable partner. Our long history of success is testament to our commitment to the highest quality standards and customer care.<\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<div class=\"wp-block-autforce-icon-ul\"><section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/02\/noun-workflow-1251606-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h2 class=\"wp-block-heading\">Gaining flexibility<\/h2>\n\n\n\n<p>Our autfactory test bench control system offers you the freedom to create your own test sequences without time-consuming programming. This flexibility allows you to adapt the test stand to your individual requirements and thus increase efficiency and productivity.<\/p>\n\n    <\/div>\n<\/section>\n\n\n<section class=\"wp-block-autforce-icon-ul-item\">\n    <div class=\"left\">\n        <img decoding=\"async\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/04\/noun-handshake-3940556-0075BF.png\">\n    <\/div>\n    <div class=\"content\">\n        \n\n<h2 class=\"wp-block-heading\">Comprehensive service from a single source<\/h2>\n\n\n\n<p>With us, you have a single point of contact for all your concerns &#8211; from the design of the plant to its complete acceptance. Our comprehensive service guarantees smooth project execution and ensures that your individual requirements and goals are always in focus.<\/p>\n\n    <\/div>\n<\/section>\n<\/div>\n<\/div>\n<\/div>\n\n\n            <\/div>\n\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n    \n    \n    <div class=\"container free\" style=\"padding-top: 0px; padding-bottom: 0px; \">\n        \n        \n<div class=\"wp-block-image\">\n<figure data-wp-context=\"{&quot;imageId&quot;:&quot;69e7b8a41e01a&quot;}\" data-wp-interactive=\"core\/image\" data-wp-key=\"69e7b8a41e01a\" class=\"aligncenter size-full is-resized wp-lightbox-container\"><img loading=\"lazy\" decoding=\"async\" width=\"2000\" height=\"1334\" data-wp-class--hide=\"state.isContentHidden\" data-wp-class--show=\"state.isContentVisible\" data-wp-init=\"callbacks.setButtonStyles\" data-wp-on--click=\"actions.showLightbox\" data-wp-on--load=\"callbacks.setButtonStyles\" data-wp-on-window--resize=\"callbacks.setButtonStyles\" src=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/11\/Inverter_EOL_blurred.webp\" alt=\"Inverter EOL test bench with insulation test, function test and laser marking\" class=\"wp-image-7262\" style=\"aspect-ratio:1.7777777777777777;object-fit:cover;width:1182px;height:auto\" title=\"Inverter EOL test bench with insulation test, function test and laser marking\" srcset=\"https:\/\/autforce.com\/wp-content\/uploads\/2022\/11\/Inverter_EOL_blurred.webp 2000w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/11\/Inverter_EOL_blurred-300x200.webp 300w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/11\/Inverter_EOL_blurred-1024x683.webp 1024w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/11\/Inverter_EOL_blurred-768x512.webp 768w, https:\/\/autforce.com\/wp-content\/uploads\/2022\/11\/Inverter_EOL_blurred-1536x1025.webp 1536w\" sizes=\"auto, (max-width: 2000px) 100vw, 2000px\" \/><button\n\t\t\tclass=\"lightbox-trigger\"\n\t\t\ttype=\"button\"\n\t\t\taria-haspopup=\"dialog\"\n\t\t\taria-label=\"Enlarge\"\n\t\t\tdata-wp-init=\"callbacks.initTriggerButton\"\n\t\t\tdata-wp-on--click=\"actions.showLightbox\"\n\t\t\tdata-wp-style--right=\"state.imageButtonRight\"\n\t\t\tdata-wp-style--top=\"state.imageButtonTop\"\n\t\t>\n\t\t\t<svg xmlns=\"http:\/\/www.w3.org\/2000\/svg\" width=\"12\" height=\"12\" fill=\"none\" viewBox=\"0 0 12 12\">\n\t\t\t\t<path fill=\"#fff\" d=\"M2 0a2 2 0 0 0-2 2v2h1.5V2a.5.5 0 0 1 .5-.5h2V0H2Zm2 10.5H2a.5.5 0 0 1-.5-.5V8H0v2a2 2 0 0 0 2 2h2v-1.5ZM8 12v-1.5h2a.5.5 0 0 0 .5-.5V8H12v2a2 2 0 0 1-2 2H8Zm2-12a2 2 0 0 1 2 2v2h-1.5V2a.5.5 0 0 0-.5-.5H8V0h2Z\" \/>\n\t\t\t<\/svg>\n\t\t<\/button><\/figure>\n<\/div>\n\n            <\/div>\n\n    <\/div>\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<div class=\"wp-block-autforce-timeline\"  style=\"background: #f4f5f7\">\n    <div class=\"container title-right\">\n        \n        \n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\" id=\"schritt-1\">Insulation test<\/h2>\n\n\n\n<p>Before the actual function test begins, we subject the modules and circuit boards of the inverter to a thorough insulation test. This test is carried out either at the beginning or end of the EOL test, as required. It is crucial to ensure that the product meets the highest standards. The following attributes are checked:<br\/><br\/><strong>Dielectric strength of the assemblies:<\/strong> We check whether the assemblies meet the requirements for dielectric strength.<br\/><strong><strong>Flashover<\/strong>:<\/strong> Each circuit board is checked for flashover in order to detect possible defects at an early stage.<br\/><strong>Potential sources of error:<\/strong> Potential sources of error, such as lost screws that could inadvertently land on the circuit board during the assembly process, are detected to prevent potential consequential damage.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\" id=\"aufgabenstellung-des-kunden\">Step 1<\/h2>\n<\/div>\n\n\n            <\/div>\n\n            <div class=\"arrow-container title-right\">\n            <div class=\"autforce-arrow vertical black end\">\n                            <\/div>\n        <\/div>\n    <\/div>\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<div class=\"wp-block-autforce-timeline\" >\n    <div class=\"container title-left\">\n        \n        \n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\" id=\"umfassende-vorabgesprache\">Step 2<\/h2>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\" id=\"schritt-2\">Function test<\/h2>\n\n\n\n<p>The functional test is the decisive step in the EOL, which serves to ensure the quality of the manufactured product. Our approach ensures that the inverter is tested under real conditions. This applies not only to the direct current source (battery), but also to the motor side. The functional test includes a multitude of precise tests to ensure that the inverter meets the highest performance requirements. Some of them are:<\/p>\n\n\n\n<ul class=\"sflist-round wp-block-list\">\n<ul class=\"sflist-round wp-block-list\">\n<li><strong>Tempering:<\/strong> The inverter is tempered with a glycol-water mixture, just like later in the real vehicle.<\/li>\n\n\n\n<li><strong>Approach load points:<\/strong> The inverter is tested by approaching different load points to ensure performance in different operating scenarios (e.g.: operating points of maximum current or maximum losses).<\/li>\n\n\n\n<li><strong>Active \/ passive discharge:<\/strong> Both active and passive discharge are carefully monitored and evaluated to ensure that the safety circuits built into the inverter are effective.<\/li>\n\n\n\n<li><strong>Calibration of the current sensors:<\/strong> Precise calibration of the current sensors ensures that the measured currents can be accurately recorded and processed.<\/li>\n\n\n\n<li><strong>Blow out the remaining coolant<\/strong> to prepare the inverter for transportation.<\/li>\n<\/ul>\n<\/ul>\n<\/div>\n\n\n            <\/div>\n\n            <div class=\"arrow-container title-left\">\n            <div class=\"autforce-arrow vertical black end\">\n                            <\/div>\n        <\/div>\n    <\/div>\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<div class=\"wp-block-autforce-timeline\"  style=\"background: #f4f5f7\">\n    <div class=\"container title-right\">\n        \n        \n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">Laser marking<\/h2>\n\n\n\n<p>In our fully automatic AUTFORCE CUBE, designed in the in-line version, each inverter passes through a laser marking station. This method ensures precise and permanent labeling of each product for optimum traceability. Laser marking includes essential information that enables clear identification and detailed traceability. This includes the <strong>DMC code<\/strong>, the <strong>serial number<\/strong> and the <strong>test results<\/strong> of the inverter.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">Step 3<\/h2>\n<\/div>\n\n\n            <\/div>\n\n            <div class=\"arrow-container title-right\">\n            <div class=\"autforce-arrow vertical black end\">\n                            <\/div>\n        <\/div>\n    <\/div>\n\n<div style=\"height:50px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n<div class=\"wp-block-autforce-timeline\" >\n    <div class=\"container title-left\">\n        \n        \n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\" id=\"umfassende-vorabgesprache\">Step 4<\/h2>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\" id=\"schritt-2\">Packaging station<\/h2>\n\n\n\n<p>In the final step, the semi-automatic packaging station, the inverters undergo final treatment to ensure that they are optimally protected and prepared for safe transportation.<\/p>\n\n\n\n<ul class=\"sflist-round wp-block-list\">\n<ul class=\"sflist-round wp-block-list\">\n<li><strong><strong>Precise caps and labels for complete protection<\/strong>:<\/strong> The inverters are provided with caps and a label to ensure their identification and traceability. The operator attaches the cover caps manually, while sensors ensure that each cap has been fitted precisely.<\/li>\n\n\n\n<li><strong><strong>Traceability label for complete traceability<\/strong>:<\/strong> Once all cover caps have been securely placed, a traceability label is printed and applied to the top cover of the inverter by the operator.<\/li>\n\n\n\n<li><strong><strong>Efficient depositing with vacuum lifting tool and Quick-Lift arm<\/strong>:<\/strong> The inverters are then deposited into the container using a vacuum lifting tool. <\/li>\n<\/ul>\n<\/ul>\n<\/div>\n\n\n            <\/div>\n\n            <div class=\"arrow-container empty  title-left\">\n            <div class=\"autforce-arrow vertical black\"><\/div>\n        <\/div>\n    <\/div>\n<div class=\"wp-block-autforce-area\">\n            <div class=\"background\" style=\"background: #f4f5f7; height: 100%\"><\/div>\n    \n    \n    <div class=\"container image-right\" style=\"padding-top: 80px; padding-bottom: 80px; \">\n        \n        \n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<h2 class=\"wp-block-heading\">Do you also need a solution in the field of inverter testing?<\/h2>\n\n\n\n<p>At AUTFORCE, we specialize in testing systems &amp; industrial software<strong> <\/strong>. Get in touch with us. Together we will find the best solution for your project!<\/p>\n\n\n\n<div style=\"height:20px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p><strong>Rainer Jung<\/strong><br\/>Inverter testing expert<br\/><a href=\"tel:+4916092232979\">+49 (160) 922 32 979<\/a><br\/><a href=\"mailto:rainer.jung@autforce.com\">rainer.jung@autforce.com<\/a><\/p>\n\n\n\n<ul class=\"wp-block-social-links has-small-icon-size has-visible-labels is-layout-flex wp-block-social-links-is-layout-flex\"><li class=\"wp-social-link wp-social-link-linkedin  wp-block-social-link\"><a href=\"https:\/\/www.linkedin.com\/in\/rainer-jung-8275251b3\/\" class=\"wp-block-social-link-anchor\" target=\"_blank\" rel=\"noopener\"><svg width=\"24\" height=\"24\" viewBox=\"0 0 24 24\" version=\"1.1\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\" aria-hidden=\"true\" focusable=\"false\"><path d=\"M19.7,3H4.3C3.582,3,3,3.582,3,4.3v15.4C3,20.418,3.582,21,4.3,21h15.4c0.718,0,1.3-0.582,1.3-1.3V4.3 C21,3.582,20.418,3,19.7,3z M8.339,18.338H5.667v-8.59h2.672V18.338z M7.004,8.574c-0.857,0-1.549-0.694-1.549-1.548 c0-0.855,0.691-1.548,1.549-1.548c0.854,0,1.547,0.694,1.547,1.548C8.551,7.881,7.858,8.574,7.004,8.574z M18.339,18.338h-2.669 v-4.177c0-0.996-0.017-2.278-1.387-2.278c-1.389,0-1.601,1.086-1.601,2.206v4.249h-2.667v-8.59h2.559v1.174h0.037 c0.356-0.675,1.227-1.387,2.526-1.387c2.703,0,3.203,1.779,3.203,4.092V18.338z\"><\/path><\/svg><span class=\"wp-block-social-link-label\">LinkedIn<\/span><\/a><\/li><\/ul>\n\n\n\n<div style=\"height:40px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n\n\n<p><strong>Get a non-binding initial assessment now:<\/strong><\/p>\n\n\n<noscript class=\"ninja-forms-noscript-message\">\n\tNotice: JavaScript is required for this content.<\/noscript>\n<style>\n\n        \/* PLUGIN WIDE STYLES *\/\n    \n        .nf-form-content .nf-field-container .field-wrap {\n                                    border-width:0px;\n                               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